Spiral Timber

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This spiral timber is a special feature in our new showroom. Cutting this amazing white pine spiral took about 40 hours! White pine is readily available in our region, and is an attractive honey color. Low shrinkage, minimal cracks and twists are some of the benefits of working with this timber species. Stephen documented this involved process and the photographs below show the steps.

Spiral Timber Process

1 Starting with a 12x12

Stephen started with a 12" x 12" white pine timber

2 Cutting to length

The timber was first cut to length

3 Milling to exact size

Mill the timber to the exact size

4 Resawing adds accuracy

Resawing the timber to ensure accuracy

5 Start with accuracy

Verifying accuracy is always important

6 Layout center lines

Next, layout the center lines

7 Layout Square Joinery

Layout the square joinery

8 Layout thru Tenon

Layout the through tenon

10 Layout Post Top Tenon

Layout the post top tenons

Cutting joinery.


13 Cutting Joinery

Cutting joinery on our Cook's sawmill

15 Cutting Joinery


16 Cutting Joinery


18 Cutting Joinery

Cutting joinery by hand

19 Cutting Joinery


22 Cutting Octagon


21 Cutting Octagon

Cutting the the square timber into an octagon

20 Starting the Octagon


23 Cutting Octagon

Cutting the octagon

25 Octagon

Octagonal is the new shape!

27 Ready to power plan to round

Next step - power plane to take the timber  from octagon to round

28 Round

Begin making the timber round

29 Round

Continue rounding

32 Round see 8x8 layout

Now for the 8"x8" layout

String Layout on spiral timber

Spiral is laid out first with string

38 Spiral drawn

Then the spiral is drawn on the timber

39 Start kurfing

Next step is to start kerfing

40 Kerfing with mirror

Use a mirror to assist with kerfing

41 Kerfing with mirror

The mirror allows you to see around the curve of the timber

42 Kerfing with blue tape to reference spiral over joinery

Blue tape is used to reference the spiral over joinery that was already cut in the timber 

43 Cleaning Kerfs


43 Cleaning Kerfs

Cleaning kerfs, removing the cut pieces of timber

45 Cleaning Kerfs


46 Cleaning Kerfs

Cleaning more kerfs

47 Chainsaw work

Cutting more with the chainsaw

48

                Be precise with the depth of these cuts

49 Chainsaw work
50 More Kerfing

More kerfing

51 Blue Tape covering joinery

Blue tape is covering the joinery

52
53 Four sides roughed out

All four sides are now roughed out

54
55 Milling one flat side

Milling one side flat on the sawmill

56 Mostly cleaned, milling flat side

Spiral is mostly cleaned

57 Milling Flat Side

Milling the flat side

58 Flat Side

Flat side will go against the wall

59 Finished Ready for Test Fit

Spiral is finished and ready for test fit

60

                                                 Test fit

61 Fit up 11-12-24

Fit up

See other examples of accent and feature timbers here